Mil-Spec Wire M16878 M22759 Teflon Tefzel Insulated Aerospace Wire

1. Brief Overview



Our M16878 M22759 series strictly comply with US military standards, insulated with Teflon PTFE or Tefzel ETFE. Designed for harsh aerospace, defense avionics environments, these lightweight wires deliver stable electrical performance under extreme heat, chemical erosion and vibration.

All manufacturing finished in our in-house extrusion braiding workshop with full quality inspection.



2. Core Specs



- Military Standard: MIL-DTL-16878, MIL-DTL-22759 / SAE AS22759

- Insulation: PTFETeflon / ETFETefzel

- Rated Voltage: 250V / 600V / 1000V

- Temp Range: ETFE -55150°C; PTFE -55260°C

- Conductor: Silver/Nickel/Tin-plated stranded copper

- AWG Range: 8AWG 30AWG, MIL standard color coding

- Optional: Braided shield for anti-EMI, thin/medium/thick wall insulation



3. Key Advantages



- Full Mil-Spec compliance for aerospace military projects

- Ultra-wide high-low temperature resistance

- Fuel, solvent chemical corrosion proof

- Light weight, low smoke, flame retardant

- Stable high-frequency dielectric property

- Flexible stranded structure for tight wiring harness



4. Typical Applications



Aircraft avionics, military defense electronics, space equipment, missile wiring, aerospace test fixtures, high-temperature engine sensors, military instrument internal wiring.



5. Custom Service



- Custom AWG, wall thickness, wire color length printing

- Silver/nickel/tin plating conductor optional

- Single/double copper braided shielding available

- OEM/ODM small trial orders supported

- Provide military standard test reports certification docs



6. Why Choose Us



- Direct manufacturer with complete fluoropolymer extrusion high-speed braiding lines

- Strict full-process military-grade quality testing

- Fast lead time, factory competitive price

- Professional technical support for Mil-Spec drawing matching