
Aluminum PCB
Supplier Details
Zhongfeng Electronics Co., Ltd.
Free Member (2021)
[ Shenzhen, GU,China ]
Business Type: Manufacturer
Supplier has 5 products
Quick Details
Product Description
ZF Electronics was founded in 2003, headquartered in Shenzhen China, the world's most complete electronic supply chain. ZF electronics has been one of the professional pcb manufacturing companies, from prototype to mass production. Our process includes recommending customers to select easy-to-purchase p/n components in the design stage of a new project and purchasing all electronic components, PCB manufacture, PCB manufacturing assembly, testing, and fast delivery to our customers.
With excellent electrical properties, aluminum pcb factory, heat dissipation capability, electromagnetic shielding, high dielectric strength and resistance to bending, aluminum substrates are widely used in many industries such as high-power LED lighting, power supplies, TV backlighting, automotive, computer, air conditioning inverter modules, avionics, telecommunications, medical and audio. When it comes to cell phone cameras which are the most commonly used in our daily life, aluminium board pcb is of great importance. As a metal core PCB MCPCB, aluminum printed circuit board has many similarities with FR4 PCB in terms of manufacturing process or technology, including thick copper foil etching, aluminum surface etching protection, aluminum foil circuit board manufacturing and solder resist film printing.
Since the 1970s, aluminium clad pcb was first used in power amplification hybrid ICs and have become popular. Due to the development of LED industry in recent years, the application and trend of them are increasingly widespread together with the boost of aluminum PCB manufacturers or factories in China. Therefore, in order to better utilize them in the product and industry, it is necessary to understand some important characteristics of the PCBs.
Structure of Aluminum PCB china
In terms of the structure, it truly shows the structure of aluminum CCL, different from the metal core board, consisting of copper foil, dielectric layer, aluminum base and aluminum base film which is optional.
1 Copper foil layer
The aluminum CCL has the same copper foil layer as the ordinary one. The circuit layer requires large current carrying capacity, which is the reason for changing thicker copper circuits from 1 ounce to 10 ounces. The back of the copper foil must be chemically oxidized while the surface should be zinc-plated and brass-plated to improve the peel strength.
2 Dielectric layer
The dielectric layer consists of a layer of thermally conductive dielectric material with low thermal resistance and a thickness of from 50?m to 200?m, which is the core technology of aluminum CCL. It excels in resistance of heat and aging and can withstand mechanical and thermal stress.
3 Aluminum base
The aluminum base is actually the aluminum substrate material and is the support component. It requires a high thermal conductivity to be suitable for general mechanical engineering, such as drilling, punching and cutting.
4 Aluminum base film
The aluminum base film serves to protect the the surface from scratches and etchants. The films can be classified as normal one below 120°C and high-temperature-resistant one 250°C. The latter type can meet the requirements of HASL as a surface finishment.
Aluminum PCB performance
1 Heat dissipation
Compared to normal FR4 PCBs, the aluminum PCBs perform better and more quickly in heat dissipation than most of other PCB printed circuit board. Take the FR4 PCB and the aluminum PCB with the same thickness of 1.5mm as an example. FR4 PCBs have a thermal resistance of from 20°C/W to 22°C/W while aluminum PCBs have it of from 1°C/W to 2°C/W, which proves the feature again.
2 Thermal expansion
The thermal expansion and contraction are common properties of substances but have different coefficients. Because of the excellence in heat dissipation of the aluminum PCBs, the problems on the thermal expansion and contraction on the board surface will be significantly reduced to increase the durability and reliability of the entire equipment and electronic devices. This kind of advantages can be particularly suitable for the thermal expansion and shrinkage problems of surface mount technology SMT.
3 Dimensional stability
The aluminum PCBs have significantly stable dimensions. Their dimensions will only change about 2.5% to 3.0% when they are heated from 30 ? to 140 ? or even 150 ?.
4 Other performance
a. Applicability to power device SMT.
b. Effective thermal expansion of circuit design.
c. Helpful to reduce operating temperature, improve product power density and reliability, and extend the shelf life of products.
d. Helpful to reduce the size of the product, hardware and assembly costs.
e. Easy replacement of fragile ceramic substrates with better insulation performance and mechanical durability.
If you have questions about our aluminum PCB production capacity, or the specifications required for your custom project are not listed on this page, please feel free to contact us. We will
Basic Information
About Us
ShenZhen ZhongFeng Electronic Technology Co., Ltd, founded in 2003 with headquarters in Shenzhen,Professional turnkey PCB PCBA service and One-Stop EMS service,We have obtained ISO9001, ISO13485:2016, IATF16949:2016, IPC-A-610E, UL, RoHS certificationsWe have more than 700 customer all over the world , not only big companies but also individuals and small companies. Our cooperated big customer Including CTS, Tesla, FEV, Delta and Premo etc,We very proud of became American GM supplier in 2018.ZFPCBA main markets are located in Europe, North America and South America and other countries and regions around the world. The main products are mainly consumer electronics, medical equipment, industrial control equipment, automotive electronics and other industriesWe have been in the PCB prototyping and manufacturing field for nearly 20 years history,We are committed to meeting the quality, delivery,cost-effectiveness and other requirements of our customers from different industries. As one of the most experienced PCB manufacturers in China, we will proud of to be your best business partner.We are dedicated to create a company with first-class culture and first image.
