TZ1300-25 1-side 1-coating Line

Coating line functions:



This is an economic sort of coating line relate to slim ACP top/bottom coil coating. Product thickness 0.02 mm 0.1 mm appropriates for dividing panels This coating line is an enhance for those coating factories which intend to enhance product variety. It also matches factories in restricted measurement.



Application: For coating top coil and bottom coil of ACP Aluminium Composite Panel, specially for coating slim gauge aluminium coil making use of for dividing panels.

Advantage: Economical and also easy to use, tiny dimension workshop needed



1. Main parameters of coatingline

Material parameter

Thickness: 0.02?0.1mm

Width: 1240mm

Outer diameter ODmax: ?1100mm

Inner diameter: ?150mm, ?405mm

Bobbin material: Steel or paper

Inverval-layers deviation tolerance: ?0.8 mm Excluding the bottom 5 layers and exterior 2 layers

Coil over-all deviation tolerance: ?2 mm Excluding the bottom 5 layers and exterior 2 layers

Coating thickness: Dry film thickness: 815 um

 

Product Weight: Max 3000kg?Excluding bobbin?

CCL Processing Speed: 25 m/min Speed benchmark: thickness 0.1mm coil exclude PVDF coating

 

Heating Energy Source: LNG, LPG

 

Roller coating Process: Continuous 1 side 1 coating baking

 

Properties and features:

Roller width: 1500mm

Coils feeding centering adjustment : ±75mm

Threading speed: 5?10m/min?Adjustable?

Line maximum speed: 25m/min

Line speed accuracy: Steady Speed, ±0.1%;Acceleration, ±0.4%

Uncoiling tension range: 80?150kgf

Processing tension range: 80?150kgf

Coiling tension range: 80?200kgf

Tension accuracy: Steady Speed, ±1.0%; Acceleration, ±2.0%

Line space dimensions: 55000mm×7500mm×6000mm

Heating Energy Source: LNG, LPG

 

2. Basic Production Process

Coil loading ? Uncoil machine ? Pretreatment Including Degreasing, Water washing ? Chromizing ? Drying ? Re-direction ? Topside roller-coating ? Curing oven ? Cooling ? Tension machine ? Recoiler ? Coil discharging

 

3. Main devices list

Name Quantity

Coil loading device 1

Sewing table 1

Pretreatment line 1

Drying device 1

Coater 1

Curing Oven 1

Heating system 3

Air cooling devices 1

3-rollers cooling device 1

Tension device 1

Recoil machine 1

Electrical system 1

Optional configuration: waste gas treatment and energy recycle system.

 

4. Water and power consumption of coating line

Total power consumption: 50KW

Compressed air: Min5.5bar?1Nm3/min?actual consumption 0.5Nm3/min

Water: Deionized water, supply quantity is about 4T/h

Heating fuel: LPG or LNG

LPG consumption: 0.2 CBM/min

LNG consumption: 0.5 CBM/min

5. The coating line design and manufacture leads 90 days, installation and testing leads 60 days.

6.Trade terms: FOB, CIF are available

7.Payment terms: T/T, D/P, LC are acceptable

8. Packing style: Wooden pallet

9. Transportation: by sea