Price:
USD 100.00 - 10000.00
Product Description
Coating line features:
Model TZ1600-35 coating line separated structure is suitable for certain coating factories. 2-sides 2-coating coating products in thickness range 0.15mm0.6mm applies to most ACP material, roofing and ceiling material. Model TZ1600-35 coating line is high quality coating line, good performance in all kinds of paint coating. Separated structure is flexible in production, pretreatment process and coating process are separated and non-interfering, so that production is much easier to plan or schedule. Operation faults and equipment problems effect is less.
A primary reason to choose separated structure is its advantage over dimension, Model TZ1600-35 requires only 85m×18m×7m workshop.
Application: For coating aluminium coil of ACPAluminium Composite Panel, roofing , cladding, ceiling,roller shutter,etc.
Advantage: Widely usage range, short line, smaller dimension workshop needed, less operation faults and equipment problems effect .
1. Main parameters of coating line
Material parameter
Thickness: 0.15?0.6mm
Width: 1600mm
Outer diameter ODmax: ?1500mm
Inner diameter: ?405mm
Bobbin material: Steel or paper
Inverval-layers deviation tolerance: ?0.8 mm Excluding the bottom 5 layers and exterior 2 layers
Coil over-all deviation tolerance: ?2 mm Excluding the bottom 5 layers and exterior 2 layers
Coating thickness: Dry film thickness: 820 um
Product Weight: Max 5000kg?Excluding bobbin?
CCL Processing Speed: 35 m/min Speed benchmark: thickness 0.25mm coil exclude PVDF coating
Heating Energy Source: LNG, LPG
Roller coating Process: Continuous 2 sides 2 coating 2 baking
Properties and features:
Roller width: 1800mm
Coils feeding centering adjustment : ±75mm
Threading speed: 5?15m/min?Adjustable?
Line maximum speed: 35m/min
Line speed accuracy: Steady Speed, ±0.1%; Acceleration, ±0.4%
Uncoiling tension range: 160?800kgf
Processing tension range: 160?800kgf
Coiling tension range: 320?1400kgf
Tension accuracy: Steady Speed, ±1.0%; Acceleration, ±2.0%
Line space dimensions: 76000mm×1000mm×6500mm
Heating Energy Source: LNG, LPG
2. Basic Production Process
Coating line
Coil loading ? Uncoil machine ? Sewing table ? Topside primer-paint roller-coater ? Curing oven 1 ? Air cooling ? CPC 1 ? Tension device 1 ?Topside 2-coat and backside roller-coater ? Curing oven 2 ? CPC 2 ? Tension device 2 ? Coil machiner ? Coil discharging
Pretreatment line
Coil loading ? Uncoil machine ? Sewing table ? Acid washing, brushing roller ? Water washing ? Deionized water washing ? Drying ? Roller-coating chromizing ? Drying ? Cooling ? Tension device ? Coil machine ? Coil discharging
Rewinding line
Coil loading ? Uncoil machine ? Sewing table ? Tension device ? Coil machine ? Coil discharging
3. Main devices list
Name Quantity
Uncoil machine 3
Sewing table 3
Tension Device 4
Redirection steel roller 11
Brushing roller 2
Degrease pool 3
Water washing pool 2
Drying device 2
Squeeze roller 5
Roller-coating chromizing coater 1
Coater 2
Curing oven 2
Heat system 2
Air cooling system 4
Film device 1
Coil machine 3
CPC 2
EPC 3
Steel frame 1
Electrical system 3
Optional configuration: waste gas treatment and energy recycle system
4. Water and power consumption of coating line
Total power consumption: 600KW
Compressed air: Min5.5bar,1Nm3/min,actual consumption
Water: Deionized water, supply quantity is about 4T/h
Heating fuel: LPG or LNG
LPG consumption: 0.6 CBM/min
LNG consumption: 1 CBM/min
5.The coating line design and manufacture leads 100 days, installation and testing leads 60 days.
6.Trade terms: FOB, CIF are available
7.Payment terms: T/T, D/P, LC are acceptable
8. Packing style: Wooden pallet
9. Transportation: by sea
